Product Description
Product Description
| Gear model | Customized gear accoding to customers sample or drawing |
| product name | Customized Bevel Gear for Reducer/ Oil Drilling Rig/ Construction Machinery/ Truck |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass , nylon etc . |
| size | ISO standard ,customer requirements |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 TS16949 |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping ,gear accuracy testing |
Detailed Photos
Certifications
Packaging & Shipping
Company Profile
ZheJiang Province Tonging Auto Synchronizer Co., Ltd and ZheJiang
Shshi Xihu (West Lake) Dis.g Gears Co. Ltd are focus on the production of space parts for the CHINAMFG over 35years. a professional company in the field.
Our spare parts are interchangeable with the major manufacturers of heavy duty trucks, buses, light commercial and 4×4 pick up vehicles, medium and heavy duty Japanese applications. New items developing for customized in earthmover and agriculture machines.
There are 1 forging production line of 1600 tons, several forging
production lines from 400 tons to 1000 tons: more than 300 various
manufacturing and inspecting equipments with high efficiency and
precision; 2 heat treatment production lines.
FAQ
| Q1. What is your terms of packing? |
| A: Generally, we pack our goods in Crates/Pallet/Boxes/Cartons. |
| Q2. How about your delivery time? |
| A: Generally, it is 3-7days if the goods are in stock,or it is need 20-30days to producing, |
| it is according to the quantity. |
| Q3. Can you produce according to the samples? |
| A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures. |
| Q4. Do you test all your goods before delivery? |
| A: Yes, we have 100% test before delivery |
| Q5.Do you provide samples?is it free or extra? |
| A:yes,we could offer the sample for free,but do not pay the cost of freight. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Type: | Steering Bearing |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can you provide examples of vehicles that use differential gears?
Differential gears are utilized in various types of vehicles to enable smooth and efficient power distribution to the wheels. Here are some examples of vehicles that use differential gears:
1. Passenger Cars:
Most passenger cars, including sedans, hatchbacks, and SUVs, are equipped with differential gears. These gears are typically found in the rear axle of rear-wheel-drive vehicles or in both the front and rear axles of all-wheel-drive vehicles. Differential gears allow the wheels to rotate at different speeds while maintaining power transfer, ensuring smooth cornering and traction on different road surfaces.
2. Trucks and Pickup Trucks:
Trucks and pickup trucks commonly employ differential gears to enhance their performance, especially for towing, hauling, and off-road applications. Rear-wheel-drive trucks utilize differential gears in the rear axle, while many modern trucks also feature all-wheel-drive or four-wheel-drive systems with differential gears in both the front and rear axles. These differential gears enable improved traction, power distribution, and maneuverability in various driving conditions.
3. SUVs and Crossovers:
Sport utility vehicles (SUVs) and crossovers often incorporate differential gears to provide enhanced off-road capability and all-weather performance. Many SUVs are equipped with all-wheel-drive or four-wheel-drive systems that utilize differential gears in the front and rear axles. These gears allow power transfer between the wheels and enable optimal traction on different terrains, making SUVs well-suited for off-road adventures and challenging driving conditions.
4. Sports Cars and Performance Vehicles:
Sports cars and high-performance vehicles often employ advanced differential systems for improved handling, stability, and performance. Examples include limited-slip differentials, electronic differentials, or torque vectoring differentials. These systems use differential gears in combination with advanced technologies to distribute torque to the wheels based on driving conditions, enhancing traction, cornering ability, and overall vehicle dynamics.
5. Off-Road Vehicles and SUVs:
Differential gears are essential components in off-road vehicles designed for rugged terrains and extreme driving conditions. Vehicles such as dedicated off-road SUVs, trucks, and specialized off-road vehicles like Jeeps and Land Rovers utilize differential gears, including locking differentials, to maximize traction and improve off-road performance. These gears allow for better wheel articulation, independent wheel movement, and power distribution to overcome obstacles and maintain traction on challenging off-road trails.
6. Commercial and Heavy-Duty Vehicles:
Commercial trucks, buses, and heavy-duty vehicles utilize differential gears to handle the demands of heavy loads and challenging driving conditions. Differential gears in these vehicles help distribute torque to the drive wheels efficiently, ensuring better traction, stability, and power transfer. They are critical for the performance and safety of large commercial vehicles that operate under varying load and road conditions.
7. Racing Cars:
In racing, differential gears play a vital role in enhancing performance and handling characteristics. High-performance racing cars, including Formula 1 cars, rally cars, and sports prototypes, utilize advanced differential systems that allow precise control of power distribution to optimize acceleration, cornering, and stability during high-speed maneuvers.
In summary, differential gears are utilized in a wide range of vehicles, including passenger cars, trucks, SUVs, sports cars, off-road vehicles, commercial vehicles, and racing cars. These gears are integral to achieving optimal power distribution, traction, and maneuverability in various driving conditions and applications.
Can differential gears be upgraded or customized for specific applications?
Yes, differential gears can be upgraded or customized for specific applications to enhance performance, traction, and handling. Here’s a detailed explanation of how differential gears can be upgraded or customized:
- Gear Ratio Changes: One way to customize differential gears is by changing the gear ratios. Different gear ratios can alter the torque distribution between the wheels, optimizing it for specific applications. For example, shorter gear ratios can improve acceleration and low-end torque, while taller gear ratios can enhance fuel efficiency and top speed. Gear ratio changes are commonly performed in performance vehicles, off-road vehicles, and racing applications to suit specific driving requirements.
- Limited-Slip Differentials (LSD): Upgrading to limited-slip differentials can significantly improve traction and handling. LSDs distribute torque between the wheels more evenly compared to open differentials, reducing wheel spin and maximizing grip. LSDs are particularly beneficial in high-performance vehicles, off-road vehicles, and applications where maintaining traction is crucial, such as racing or challenging driving conditions. LSDs can be retrofitted or factory-installed depending on the vehicle and its specific requirements.
- Electronic Differential Controls: Some vehicles feature electronic controls for the differential system. These controls allow customization of the differential’s behavior based on driving conditions and driver preferences. Through electronic controls, differential characteristics such as torque distribution, responsiveness, and traction management can be adjusted. This customization helps optimize performance, stability, and traction in various driving scenarios.
- Aftermarket Upgrades: The aftermarket industry offers various differential upgrade options. These include performance differentials, heavy-duty differentials, and specialized differentials designed for specific applications. These aftermarket upgrades can provide improved durability, enhanced traction, and higher torque capacity compared to stock differentials. They are commonly chosen by enthusiasts, off-road enthusiasts, and individuals seeking to enhance the capabilities of their vehicles for specific purposes.
- Custom Differential Designs: In certain cases, custom differential designs can be developed to meet specific application requirements. For example, in motorsports, differential designs can be tailored to optimize performance, handling, and traction for the specific demands of the racing discipline. Custom differentials may involve unique gear arrangements, specialized materials, and advanced features to deliver superior performance in targeted applications.
In summary, differential gears can be upgraded or customized to suit specific applications. Upgrades may include gear ratio changes, installation of limited-slip differentials, utilization of electronic differential controls, aftermarket differential options, or even custom differential designs. These modifications and customizations allow for improved performance, traction, and handling, catering to the specific needs and preferences of different vehicles and driving scenarios.
What are the applications of differential gears in off-road vehicles?
Off-road vehicles rely on differential gears for various applications that enhance their performance and capability in challenging terrains. Here’s a detailed explanation:
1. Traction Improvement:
One of the primary applications of differential gears in off-road vehicles is to improve traction. Off-road terrain often consists of uneven surfaces, loose soil, rocks, mud, or deep snow, which can cause the wheels to lose traction. Differential gears, such as limited-slip differentials or locking differentials, help distribute torque to the wheels with better traction, reducing wheel slip and maximizing grip. This allows off-road vehicles to maintain forward momentum and conquer obstacles that would otherwise be difficult to navigate.
2. All-Wheel Drive (AWD) Systems:
Off-road vehicles commonly utilize differential gears in their all-wheel drive (AWD) systems. AWD systems distribute power to all four wheels, providing better traction and stability on off-road terrain. Differential gears enable power transfer between the front and rear axles, as well as between the left and right wheels on each axle, allowing for optimal torque distribution based on traction conditions. This helps improve overall off-road performance and control.
3. Articulation and Wheel Independence:
Off-road vehicles often encounter uneven terrain with varying degrees of wheel articulation. Differential gears play a crucial role in maintaining wheel independence, allowing each wheel to move up or down independently to better conform to the terrain. This ensures that the wheels maintain contact with the ground and enhances traction, especially when navigating over rocks, logs, or steep inclines.
4. Hill Climbing and Descending:
When climbing steep inclines or descending steep slopes, differential gears are essential for off-road vehicles. In these situations, differential gears help distribute torque between the wheels on each axle, allowing the wheels with better traction to propel the vehicle forward or provide controlled braking. This improves stability, prevents wheel slip, and enhances the vehicle’s ability to tackle challenging uphill or downhill sections.
5. Off-Road Racing:
In off-road racing, differential gears are utilized to optimize performance and handling. High-performance off-road vehicles often employ advanced differential systems, such as limited-slip differentials or torque vectoring differentials. These systems actively distribute torque to the wheels with better traction, improving acceleration, cornering ability, and overall vehicle dynamics in competitive off-road racing environments.
6. Rock Crawling and Trail Driving:
Off-road vehicles designed for rock crawling or trail driving heavily rely on differential gears. These vehicles require precise control and maximum traction in low-speed, technical situations. Differential gears, particularly locking differentials, are employed to ensure that both wheels on an axle rotate together, maximizing traction and allowing the vehicle to maneuver over challenging obstacles, such as large rocks, boulders, or deep ruts.
In summary, differential gears in off-road vehicles have several applications, including traction improvement, all-wheel drive systems, articulation and wheel independence, hill climbing and descending, off-road racing, rock crawling, and trail driving. These applications enhance the performance, control, and capability of off-road vehicles in demanding and rugged terrains.
editor by Dream 2024-05-06